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🚀 Upgrading HP EliteDesk G3 for a Dedicated GPU with Server PSU and Breakout Board

⚠️ Background & Initial Challenges

My original system was an HP EliteDesk G3, a compact and reliable business-class PC. However, its limited internal space made it impossible to upgrade the GPU to a powerful card like the RX590.

To solve this:

  • ✅ I migrated the motherboard into an affordable ARAD Green ATX case.
  • ✅ Aimed to install an RX590 GPU, which requires a strong and stable power supply.

🔧 Power Supply Upgrade – Two Major Issues

HP power supplies use non-standard connectors (e.g., 7-pin and dual 4-pin), which made it nearly impossible to directly replace the PSU with a standard ATX one.

Solution:

  • 🧩 I added a server PSU with a breakout board to power the GPU.
  • 🧩 Instead of removing the HP PSU, I used both power supplies together.

This led to several key challenges:

⚙️ Power & Compatibility Issues

  1. PCIe x16 slot instability
    Initially, the RX590 was not detected correctly on boot. It turned out the HP PSU couldn’t provide sufficient power to the PCIe slot.
    ✅ I disconnected the original dual 4-pin cables from the motherboard and replaced them using the breakout board with a 6-pin to dual 4-pin converter.
    ✅ The GPU was successfully detected afterward.
  2. Power-on Synchronization
    Using two power supplies (HP + Server PSU) meant ensuring they turn on simultaneously.
    ✅ I connected one of the HP’s 4-pin power lines to the breakout board’s “Sync” port.
    ✅ This guaranteed the server PSU powered on together with the main system.
  3. Grounding Concerns
    Using two separate PSUs introduces potential ground loop issues.
    ✅ I checked with a multimeter and confirmed both PSUs are grounded via the common case chassis, ensuring shared ground without extra wiring.

🛠️ BIOS & Configuration Tweaks

  • ✅ BIOS was factory reset.
  • ✅ Onboard graphics were disabled to avoid conflicts.
  • ✅ The system booted properly with the RX590 every time.

🔬 Test Results

🕹️ Gaming Test – Cyberpunk 2077:

  • Resolution: Full HD (1920×1080)
  • Settings: Medium
  • GPU Temp: ~68°C stable
  • Runtime: 5 continuous hours
  • ✅ No crashes, no performance drops

🔥 Stress Test – FurMark:

System handled full load without shutdowns, voltage drops, or instability.

💡 Final Tips

  • For tighter coordination, consider a delayed power-on module or server start controller.
  • Always test for voltage stability and common ground using a multimeter.
  • If color issues appear during cold boot, check BIOS and PSU sync timing before replacing any hardware.

✍️ Conclusion

Using a breakout board to power a discrete GPU is an affordable and practical solution, provided you handle:

  • ⚙️ Grounding
  • ⏱️ Power timing
  • 🔌 Connector compatibility

My experience might help others considering a similar upgrade, especially when using a system like HP EliteDesk G3.

📣 Share Your Thoughts

Have you done a similar mod? Thinking about upgrading your system with a breakout board?
📬 Feel free to share your experience in the comments or contact me via the form on iranvba.com.

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